19. Sep -
21. Sep 2018
EuroSysLib-D

Modelica libraries for embedded systems modeling and simulation

This European research project has developed Modelica libraries in the field of Control, Safety, Electrical, Thermo Fluid, Mechanical and Vehicle Systems.
 

XRG contributed in two work packages and developed a non-commercial library for pressure loss and heat transfer correlations named FluidDissipation and the commercial HumanComfort library for air-conditioned zones.

Partner

The high value and innovative contents of the EUROSYSLIB libraries were achieved through a large-scale co-operation among 19 European partners from 5 European countries.

 

 

Research Funding

The German contribution of this ITEA2 project was funded by the German Federal Ministry of Education and Research. It started in October 2007 and ended in June 2010.

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Mohicab

Modelling Humidity in Aircraft Cabins

The humidity on airplanes has several positive but also negative consequences. A more humid air is positively affecting the passenger‘s comfort. At the same time it increases the condensation or the freezing of water on the cold surfaces and in the insulation. So a higher humidity is usually avoided. The condensate increases the weight of the airplane (up to several hundred kilograms for large aircrafts), causes corrosion and moves uncontrollably in the body of the plane (“rain-in-the-plane”). More negative consequences from condensation are:

Transiente Feuchte in der Isolierung

  • Higher fuel consumption due to the increased weight
  • Short circuits and malfunctions
  • Mould growth
  • Decreased thermal insulation

 

The main goal of the research project was the examination of different insulation layers by means of numerical simulation. The cabin air humidity was optimized to reduce the negative impacts of condensation. Especially, the water and heat transport, the storage of humidity and the influence of the insulation were analyzed.

Several one- and multi-dimensional simulation models were developed with the modelling language Modelica and the simulation tool Comsol (TUHH). With these models the change of humidity and the increase of weight were simulated. The Modelica library contains the following models of one-dimensional heat and mass transport:

Isolierungs Modell

  • Porous insulation material, wrapped with foil
  • Phase change models for water-air (condensate, ice, adsorbed water, vapour)
  • Solid walls
  • Air gaps
  • Cavities with radiation exchange
  • Thermal properties of humid air, insulations, foils and solid walls

 

The simulation data was validated with different measurements. A testbench was developed and built at the technical university of Hamburg-Harburg. The increasing humidity of different insulation packages was measured during a simulated flight cycle. The increasing weight was measured continuously (“In-situ-method”). The spatial distribution of the liquid and frozen water in the insulation was visualized in an examination at the research reactor Garching of the TU München. The following picture shows a neutron-spectrography of the water in the insulation, made by Joos (TUHH) and Schillinger (TUM, ANTARES).

Partner

Neben XRG waren an diesem Verbundvorhaben folgende Institutionen beteiligt:

  • Hamburg University of Technology, Institute of Engineering Thermodynamics, Hamburg, Germany,
  • Airbus Operations GmbH, Hamburg, Germany.

Research Funding

The research project Mohicab was funded by the Hamburg Ministry of Economics (reference number HH128) during January 2008 and March 2011.

OpenProd

Open Model-Driven Whole-Product Development and Simulation Environment

One of the important paradigm shifts in product development is the continuous utilization of one model during the whole product life cycle. This integrative approach allows a significant more efficient product development, since the product can be tested throughout all development stages.

The integrated holistic environment approach of model-driven development in the OPENPROD project generalizes model-driven approaches to include most aspects of product development. The most important concepts are:

  • A holistic whole-product model-driven rapid development and design environment for both software and hardware, also including support for product business processes,
  • Open source tools and components for open reusable solutions,
  • Standardized model representation of products primarily based on Modelica and UML.

OpenProd figure

XRG Simulation contributed to several sub-projects:

  • Integration of sparse matrices operations in differential equations solver
  • Parameter optimization of Modelica models using the OpenModelica compiler
  • Annual simulation of a building as an example (demonstrator)

Research Funding

The research project OPENPROD was supported by the Federal Ministry of Education and Research (number 01IS09029G) and started in June 2009 and ended in December 2012.

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SyntHEX

Optimal heat exchanger networks

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In this joined research project a software prototype has been developed. SyntHEX is a high performance software for the development of optimal heat recovery concepts even for the most complex processes. It assists engineers in the energetic analysis of process engineering systems and automatically generates concept alternatives for optimal heat integration. The implemented genetic algorithms, whose selection principle always evolves only the best solution, accomplish a particularly powerful optimization process. SyntHEX can be applied to any process engineering system that must be additionally heated and cooled. The simulation software is available for Windows, Linux and Mac OSX.

  • The planning and optimization of process heat streams using SyntHEX minimize investment and energy costs
  • SyntHEX provides optimal solutions with sub-networks, which can be easily integrated into existing processes, without increasing the susceptibility to failure
  • SyntHEX is suitable for the optimization of existing and new installations
  • SyntHEX increases process’s energy efficiency. Thus, it contributes to climate protection

SyntHEX GUI

In a benchmark test, based on reference examples, with the classic Pinch-Method (PM), SyntHEX (SY) determines clearly more economical concepts for heat exchanger networks (refer to VDI Heat Atlas, edition 11, chapter C5, 2013). These are characterized by the fact that they work with numerous sub-networks. Moreover, the number of required heat exchangers is much smaller than the one determined by the Pinch-Method. Therefore, costs are reduced and a simpler process control is achieved.

Partner

SyntHEX was developed in a research project under collaboration with the Institute for Process and Plant Engineering of the Hamburg's University of Technology.

Förderung

The ZIM-Project with the grant identification number KF2629301 was funded by the Federal Ministry of Economics and Technology and ran out on 15.12.2012.

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XRG Simulation GmbH
Johann-Brand-Weg 71
28357 Bremen  
T: +49 (0)421 1610 2307
E-Mail: info@xrg-simulation.de

XRG Simulation

XRG Simulation GmbH
Otto-Lilienthal-Straße 36
71034 Böblingen
T: +49 (0)7031 - 714 77 50
E-Mail: info@xrg-simulation.de

XRG Simulation

LTX Simulation GmbH
Wohlfartstraße 21b
80939 München
T: +49 (0)89 - 20 97 00 55
E-Mail: info@ltx.de

XRG Simulation

MoMoLib

Modelling Fluid Properties for R134a and Humid Air

XRG Simulation has developed in this Clean Sky joined research project two media models:

  • Tetrafluoroethane (R134a)
  • Moist Air (from -100°C to +250°C)

The media models were programed with Modelica. The Modelica.Media Interface is used. The models are free under the Modelica 2.0 license.

R134a

Partner

In this research project the TU Dresden with the Institute of Electromechanical and Electronic Design and the TU München with the Institute of Electrical Drives and Power Electronics have been cooperating with XRG Simulation.

Research Funding

The Clean Sky project with the project number 296369 ended on Oct., 31st, 2013.

DynCap

DynCap - Dynamic Capture of CO2

The research project “Dynamic investigation of Clausius-Rankine processes with CO2 capture for supply of operating reserve” has evaluated the processes for capture and storage of CO2. The focus of the study was the transient behaviour of the plant and the question: How can plants with CO2 capture contribute to the supply of operating reserve? The supply of operating reserve is very important for grid stability at rising fluctuation due to the expansion of renewable energy.

The Modelica library ClaRaCCS

The Modelica library ClaRaCCS was created during the research project. ClaRaCCS stands for Clausius-Rankine with Carbon Capture and Storage. The source code of the library is open. The following components were modeled in different detail levels:

  • Basic components of heat exchangers (different fluids, typical plant geometries)
  • Models of pumps, compressors and turbines (incl. transport of liquid CO2)
  • Models of absorber and desorber columns, models of air separation systems
  • Property models of flue gas and solvents
  • Validation scenarios of the Clausius-Rankine process and the gas separation processes

Glaesernes Kraftwerk

Partner

The following institutions took part in the research project:

  • Hamburg University of Technology, Institute of Energy Systems, Hamburg, Germany,
  • Hamburg University of Technology, Institute of Thermo-Fluid Dynamics, Hamburg, Germany,
  • TLK-Thermo GmbH, Brunswig, Germany
  • E.ON New Build & Technology GmbH, Gelsenkirchen, Germany,
  • Vattenfall AB, Stockholm, Sweden,
  • EnBW Kraftwerke AG, Stuttgart, Germany.

Research Funding

The research project DynCap is supported by the Federal Ministery of Economics and Technology (number 03ET2009C) and starts in March 2011 and ends in August 2014.

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